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Customers · Z Modular

Launching new factories faster. Without rebuilding the system.

Z Modular uses Offsight to scale production control across North American modular factories, bringing new plants online through configuration while giving executives, owners, inspectors and installers shared visibility.

A Z Modular operator reviewing the Offsight production board at the line
Z Modular logo

220,000 sq ft

Chandler, AZ

230,000 sq ft

Killeen, TX

Canada

Kitchener, ON

Zekelman Industries

Parent

Customer challenge

What was holding the team back.

  • Custom software at every plant would not scale.An enterprise manufacturer cannot rebuild its production system for each factory. New sites need fast setup, consistent reporting and enough flexibility for local processes.
  • Leadership needed product-level visibility.General managers and executives needed production and quality reporting across factories, while job-site partners needed status during installation.
  • Project variation had to be configurable.Production processes change by project, plant, state and reporting requirement. The system had to handle that variation through configuration, not custom code.

New factories brought online by configuration

After the Chandler, Arizona factory was implemented, Z Modular brought the 230,000 sq ft Killeen, Texas factory online in weeks by creating a new Offsight account, adding the right users and loading a different checklist set. The same approach made the Kitchener, Ontario rollout straightforward.
A Z Modular production line with modules at successive stations

Configurable workflows without custom deployments

Factory layouts, workflows, product type groups and reporting requirements are configured inside Offsight. That keeps each plant aligned to its real process while avoiding costly custom software work.
A finished Z Modular unit staged for transport

Shared access for every stakeholder

Unlimited user pricing lets production, quality, inventory, client services, executives, owners, inspectors and onsite installers work from the same system without a per-seat penalty blocking visibility.

Offsight workflows used

  • Live Dashboard
  • Reporting & Auditing
  • Product Type Groups
  • Management Tool
  • Offsight mobile app

Customer value

What Offsight helps them achieve.

These value points come from the customer story and show how Offsight helps teams improve visibility, quality, labor planning and reporting.

  • Production and quality are tracked across live projects in one dashboard
  • Factory activity can be reviewed across three locations from one view
  • New plants are brought online by configuration rather than custom deployment
  • Owners, inspectors and installers get access without per-seat friction

In their words

Z Modular on Offsight.

Before Offsight, getting updates on production status meant going to the floor over and over again. Operators complained they were wasting more time with complex spreadsheets instead of focusing on work to meet production deadlines. The switch to Offsight has been a complete game changer for our team.

Ky Ghosh

Director of Manufacturing, Z Modular

See how Offsight can create value in your factory.

We will show where Offsight can improve visibility, quality, labor, materials and reporting for your team.