Skip to content
OffsightAI
Sign In

Customers · McCarthy

Proving prefab ROI with data from the floor.

McCarthy uses Offsight to run self-perform prefab like a measurable factory operation, connecting production, labor, materials, quality and reporting across trades instead of forcing prefab into field construction tools.

Crews working under an overhead crane on the McCarthy prefabrication floor
McCarthy logo

More than 160 years

In business

Self-perform, six trades

Model

Production, Labor, Materials, Analytics

Runs

Customer challenge

What was holding the team back.

  • Field software could not measure factory work.Prefab operations depend on cycle time, takt time, scrap rate, throughput and station-level quality. McCarthy needed those manufacturing metrics inside the daily workflow.
  • Self-perform prefab needed measurable ROI.Leadership, owners and project stakeholders needed real data showing where prefab improved cost, speed, quality and delivery performance.
  • Every project changes the workflow.Production lines, stations and target times change by project, so the system needed to adapt without custom work every time the shop changed.

One operating system for production, labor and materials

McCarthy runs Offsight as the operational record for prefab work across trades. The team tracks component cycle times, assembly steps, quality defects, throughput, labor assignments, machine activity and material usage in one system built for factory-style workflows.
Wall panels moving through a McCarthy prefabrication line

Manufacturing KPIs tied to project delivery

Cycle time, labor output, defect rate, material yield and delivery adherence are visible while work is happening. Managers can see whether a delay is caused by station capacity, labor availability, material shortage or scrap waste before it becomes a project problem.
A completed exterior wall assembly at a McCarthy prefab facility

Customer value

What Offsight helps them achieve.

These value points come from the customer story and show how Offsight helps teams improve visibility, quality, labor planning and reporting.

  • Labor, material and production status are visible in real time
  • Throughput and quality are tracked at the workstation level
  • Production, labor and delivery data support client and owner reporting
  • Workflows can be reconfigured as each project changes

In their words

McCarthy on Offsight.

Offsight is a gamechanger for our prefab operations. It gives us the transparency and control we’ve been looking for, from managing labor and materials in real time to tracking throughput and quality on the shop floor, it’s helping us deliver the cost, speed and quality advantages that justify our investment in self-perform prefab.

Chad Minton

Operations Manager, McCarthy Building Companies

See how Offsight can create value in your factory.

We will show where Offsight can improve visibility, quality, labor, materials and reporting for your team.