<a href="http://www.offsight.com/" target="_blank" rel="noreferrer noopener">Offsight</a>&nbsp;customer&nbsp;<a href="https://www.fullertonbuildingsystems.com/home" target="_blank" rel="noreferrer noopener">Fullerton&nbsp;Building Systems</a>, is a third-generation, family-owned business that has evolved over its 75 year history from a lumber provider to a state of the art commercial prefabricator. Some of their retail projects include quick serve restaurants (QSRs) like Starbucks, Taco Bell, Chick Fil A, and convenience stores including Circle K. &nbsp;&nbsp;



Retail projects can greatly benefit from the speed and cost efficiencies of prefab by accelerating the build time and enabling earlier openings for faster return on investment (ROI). Furthermore, retail chains maintain similarities in look and design which can be a strong fit for industrialized construction, which leverages repeatable manufacturing processes.&nbsp;



In this case study, we review how&nbsp;Fullerton&nbsp;Building Systems leverages Offsight’s&nbsp;<a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Production &amp; Quality Tracking</a>&nbsp;and&nbsp;<a href="https://www.offsight.com/reporting-auditing" target="_blank" rel="noreferrer noopener">Reporting &amp; Auditing</a>&nbsp;capabilities to manage multiple projects from the shop floor and provide regular progress updates to executives and other project stakeholders.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-2-1024x573.jpg" alt="" class="wp-image-1588" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-2-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-2-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-2-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-2-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-2-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<h1 class="wp-block-heading">Tracking Production from the Floor&nbsp;</h1>



With Offsight’s&nbsp;<a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Production &amp; Quality Tracking</a>&nbsp;feature set,&nbsp;Fullerton&nbsp;Building Systems tracks production progress as multiple wood frame panels are manufactured and assembled for their retail projects. Operators select the specific panel they are working on, review the current progress and record crucial assembly tasks that are completed in real time.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-3-1024x573.jpg" alt="" class="wp-image-1589" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-3-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-3-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-3-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-3-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-3-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



With Offsight’s Subassembly linking capabilities, all components that end up in a finished exterior or interior panel can be tracked and their progress can be viewed from the Live Dashboard. Managers can access their finished panels to track live production progress and see which subassemblies have been completed, which are behind schedule, and identify potential bottlenecks that could impact overall project delivery. 



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-4-1024x573.jpg" alt="" class="wp-image-1590" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-4-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-4-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-4-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-4-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-4-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<h1 class="wp-block-heading">Managing Visual Inspection</h1>



Offsight’s quality capabilities allow&nbsp;Fullerton&nbsp;Building Systems to manage sign-offs and visual inspection at various stages of the production process. If issues are discovered for specific panels during prefabrication, these issues can be marked up in a checklist and linked to the specific product and stage, or process where the error occurred. With Offsight’s Alerts Dashboard, operations managers and quality personnel can live track all open issues. Once rework or repairs are performed to close these issues, their status can be marked as Completed in Offsight’s mobile app to remove them from the active alerts. In this manner, managers can ensure that all active issues are resolved before shipment.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-5-1024x573.jpg" alt="" class="wp-image-1591" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-5-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-5-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-5-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-5-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Live-Oct24-5-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<h1 class="wp-block-heading">Providing Project Progress Updates&nbsp;</h1>



With Offsight’s&nbsp;<a href="https://www.offsight.com/reporting-auditing" target="_blank" rel="noreferrer noopener">Reporting &amp; Auditing</a>&nbsp;capabilities, the team at&nbsp;Fullerton&nbsp;Building Systems can set up automated reports to pull live production and quality information directly from the shop floor. This information is automatically emailed or downloaded as digital reports sent to specific managers and stakeholders. For example, daily quality reports with all open issues and rework performed can be sent to operations and quality managers. Similarly a workflow can be created in the Reporting Dashboard to send production progress reports to project stakeholders and customer facing representatives, with updates on how the overall project is tracking against its schedule and what percent has completed production.







<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
&#8220;Fullerton&nbsp;Building Systems is a leader in custom commercial prefabrication. We undertake many major retail projects and leverage our climate controlled manufacturing plants to produce and deliver prefabricated products to help our customers open business 60 days sooner. &nbsp;Offsight has been a huge value add, as a tool to help us manage our prefabrication process, control our costs and ensure that we are delivering the highest quality products to our customers. Their solution is built for manufacturers serious about quality control and cost efficiencies.&#8221;
</blockquote>







James Honken, Production Manager



<figure class="wp-block-image size-full is-resized"><img loading="lazy" decoding="async" width="495" height="94" src="https://cms.offsight.com/wp-content/uploads/2024/10/fullerton-logo.png" alt="" class="wp-image-1585" style="width:231px;height:auto" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/fullerton-logo.png 495w, https://cms.offsight.com/wp-content/uploads/2024/10/fullerton-logo-300x57.png 300w" sizes="(max-width: 495px) 100vw, 495px" /></figure>

Offsight customer Fullerton Building Systems, is a third-generation, family-owned business that has evolved over its 75 year history from a lumber provider to a state of the art commercial prefabricator. 

Fullerton Building Systems Brings Retail Projects to Market Faster With Prefab

<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="215" src="https://cms.offsight.com/wp-content/uploads/2024/08/jason-left-1024x215.png" alt="" class="wp-image-1514" srcset="https://cms.offsight.com/wp-content/uploads/2024/08/jason-left-1024x215.png 1024w, https://cms.offsight.com/wp-content/uploads/2024/08/jason-left-300x63.png 300w, https://cms.offsight.com/wp-content/uploads/2024/08/jason-left-768x161.png 768w, https://cms.offsight.com/wp-content/uploads/2024/08/jason-left.png 1479w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



Jason Dixon







Actively Manage Your Prefab Schedule



In this edition of the How To Guide for Prefab Leaders, we review how to generate a schedule forecast and factory production plan and how to manage the prefab project cycle to ensure that you are hitting the schedule targets.







In order to manage prefab project delivery in real-time, we will turn to the&nbsp;<a href="https://www.offsight.com/forecasting-estimating" target="_blank" rel="noreferrer noopener">Forecasting &amp; Estimating</a>&nbsp;feature set to build our plan and then leverage the&nbsp;<a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Production &amp; Quality Tracking</a>&nbsp;and&nbsp;<a href="https://www.offsight.com/real-time-analytics" target="_blank" rel="noreferrer noopener">Real Time Analytics</a>&nbsp;feature sets to manage factory production, live, and ensure we are meeting our deadlines.







If production falls behind schedule, we will review how to take proactive steps to accelerate work and how to better understand the cost implications of these corrective actions.&nbsp;



Generate Your Prefab Project Schedule



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Process-2-1024x573.jpg" alt="" class="wp-image-1576" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Process-2-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-2-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-2-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-2-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-2-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



Begin by generating your project schedule and leveraging Offsight’s <a href="https://www.offsight.com/forecasting-estimating" target="_blank" rel="noreferrer noopener">Forecasting &amp; Estimating</a> suite with built in algorithms that factor in labor capacity constraints. These constraints also apply to the unique prefabrication process for the products you are assembling. With <a href="https://www.offsight.com/templates" target="_blank" rel="noreferrer noopener">Offsight’s pre-built prefab planning, forecasting and estimating templates</a>, you can define your prefabrication process by your product type (e.g. EIFS panels, bath pods, volumetric modules, etc).



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Process-3-1024x573.jpg" alt="" class="wp-image-1577" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Process-3-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-3-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-3-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-3-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-3-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



Once each process step is identified and hours are assigned to complete each process, you can then add your current labor resources and capacity constraints to generate an accurate factory production schedule to forecast start and end dates. Projected delivery dates by panel or bundle of panels (e.g. 1st floor, 2nd floor, etc) can then be provided to other project stakeholders to coordinate on-site installation. 







Compare Real-Time Production with Your Planned Schedule



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Process-4-1024x573.jpg" alt="" class="wp-image-1578" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Process-4-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-4-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-4-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-4-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-4-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



After building your forecasted schedule, you can turn to <a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Offsight’s Production &amp; Quality Tracking</a> feature set to track your progress against your prefab schedule once factory production begins. As operators actively work on products on the shop floor and products move through assembly, Offsight’s Live Dashboard actively tracks status in real time. In order to compare your real time progress against your planned project schedule, you can leverage Offsight’s Real Time Analytics capabilities.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Process-5-1024x573.jpg" alt="" class="wp-image-1579" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Process-5-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-5-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-5-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-5-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-5-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



With Offsight’s Schedule and Analytics Dashboard, you can automatically pull a real time production Gantt chart for all live products on the floor and track when they start prefabrication. We also track the production status of all live products in the overall assembly, including which processes were completed e.g. framing, and which are still pending. 



Identify Schedule Delays and Correcting Course



In order to get a real time view of how you’re tracking against your original project plan, you will need to leverage the linking functionality in Offsight’s Schedule Dashboard to search and apply your forecasted schedule overlaid on your real-time production Gantt chart. By automatically linking forecasted product start and end dates by process and workstation, you can see how each individual product is tracking against your plan. Thereby you could track a large panelized project by individual panel or section, e.g. floor 1, and immediately identify when production is falling behind your schedule.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Process-6-1024x573.jpg" alt="" class="wp-image-1580" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Process-6-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-6-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-6-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-6-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Process-6-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



In this manner all operators, team leads and supervisors can see when products and processes need to be completed to achieve your schedule targets. If updates to your forecasted schedule are needed to account for delays,  you can use the drag and drop feature to move the target start and end dates in the Schedule and Analytics Dashboard. This will ensure you are always tracking your progress and managing prefabrication against your overall project schedule. Furthermore by leveraging Offsight to communicate updates to all stakeholders in real time, you can enable collaboration and coordination throughout the project lifecycle.

In this edition of the How To Guide for Prefab Leaders, we review how to generate a schedule forecast and factory production plan and how to manage the prefab project cycle to ensure that you are hitting the schedule targets.

The How to Guide for Prefab Leaders: Actively Manage Your Prefab Schedule

&nbsp;Process Improvement



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-1-1-1024x573.jpg" alt="" class="wp-image-1569" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-1-1-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-1-1-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-1-1-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-1-1-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-1-1-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



Drive Projects Offsite with Accurate Prefab Planning, Forecasting and Estimation







Builders and contractors need a better understanding of which parts of a large scale project are best suited to be prefabricated and how they need to manage their labor, materials and logistics to achieve the major cost, speed and delivery advantages that come with building offsite.&nbsp;







In our last edition of the How To Guide for Prefab Leaders, we review how&nbsp;<a href="https://www.offsight.com/forecasting-estimating" target="_blank" rel="noreferrer noopener">Offsight’s Forecasting &amp; Estimating</a>&nbsp;feature set can be a gamechanger when it comes to accurately estimating prefab costs and forecasting your prefab project schedule. This tool is built to help with planning and bidding on major offsite projects and can help drive projects to your prefab factory.&nbsp;







Check out the full How To Guide post from Offsight Solutions Engineering Manager,&nbsp;<a href="https://www.linkedin.com/in/jasoncdixon/" target="_blank" rel="noreferrer noopener">Jason Dixon</a>,&nbsp;<a href="https://www.offsight.com/post/drive-projects-offsite-with-accurate-prefab-planning-forecasting-and-estimation" target="_blank" rel="noreferrer noopener">here.</a>







Live From The Floor



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-2-1024x573.jpg" alt="" class="wp-image-1559" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-2-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-2-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-2-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-2-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-2-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



Tomu Builds for Hospitality with Offsight



<a href="http://www.offsight.com/" target="_blank" rel="noreferrer noopener">Offsight</a>&nbsp;customer&nbsp;<a href="https://tomuhaus.com/villas" target="_blank" rel="noreferrer noopener">Tomu</a>&nbsp;leverages modular construction to build luxury villas for hoteliers and hosts. Their products merge state of the art interior design and appliances with a factory-based construction process for speed, quality and cost efficiency. They have paired their expertise in building with Offsight’s&nbsp;<a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Production &amp; Quality Tracking</a>,&nbsp;<a href="https://www.offsight.com/reporting-auditing" target="_blank" rel="noreferrer noopener">Reporting &amp; Auditing</a>&nbsp;and&nbsp;<a href="https://www.offsight.com/materials-inventory" target="_blank" rel="noreferrer noopener">Materials &amp; Inventory Management</a>&nbsp;toolsets to manage their end to end prefabrication and offsite construction process.&nbsp;







Check out our full case study&nbsp;<a href="https://www.offsight.com/post/tomu-builds-for-hospitality-with-offsight" target="_blank" rel="noreferrer noopener">here.</a>







Product Updates &amp; Enhancements



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-3-1024x573.jpg" alt="" class="wp-image-1560" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-3-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-3-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-3-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-3-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-3-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



Analytics &amp; Dashboards for Prefabrication







Offsight 2.0’s&nbsp;<a href="https://www.offsight.com/real-time-analytics" target="_blank" rel="noreferrer noopener">Real Time Analytics</a>&nbsp;feature set drives process improvements in your prefab factory and helps actively manage your offsite projects and supply chain. Offsight’s real time analytics dashboards pull live data directly from your shop floor and centralize labor, material consumption, inventory, quality and forecasting information. We provide you with the dynamic charts, graphs and tables you need to visualize your prefab factory performance and act in the moment to ensure your prefab projects meet and exceed their target KPIs.







Check out our full showcase of the new Offsight 2.0 Real Time Analytics feature set&nbsp;<a href="https://www.offsight.com/post/analytics-dashboards-for-prefabrication" target="_blank" rel="noreferrer noopener">here.</a>







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-4-1024x573.jpg" alt="" class="wp-image-1561" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-4-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-4-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-4-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-4-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/Build-Sep-4-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



Drive Prefab Success with Project Collaboration &amp; Coordination



With Offsight 2.0, customers will gain functionality around project collaboration and coordination within their factories and across their project partners and stakeholders. Our enhancements will streamline data sharing between factories, materials suppliers, and onsite installers where sharing of progress updates between prefabricators, owners, and general contractors will benefit overall schedule tracking across major projects with many complex building components.







Check out&nbsp;<a href="https://www.offsight.com/post/offsight-2-0-drive-prefab-success-with-project-collaboration-coordination" target="_blank" rel="noreferrer noopener">the article here.</a>

Build Offsight is the central publication on the happenings in the modular and offsite construction industry. Learn what industry leaders are up to, hear from insights from experts and get an understanding of how technology is accelerating a dramatic shift to factory-based construction.

Build Offsight – October 2024

<a href="http://www.offsight.com/" target="_blank" rel="noreferrer noopener">Offsight</a>&nbsp;customer<a href="https://www.eigllc.com/" target="_blank" rel="noreferrer noopener">&nbsp;Evergreen Innovation Group (EIG)</a>, leverages&nbsp;<a href="https://www.eigllc.com/what-we-do/prefabrication" target="_blank" rel="noreferrer noopener">prefabrication</a> to accelerate project speed to market while maintaining efficiency, schedule control and flexibility. To do so they manufacture engineered-to-order modular electrical rooms and skids. When projects require an accelerated schedule the team leverages their prefab facilities in Texas and North Carolina shipping sub-assemblies to these locations for final assembly.



EIG has paired their cutting edge technology and prefab process with Offsight’s&nbsp;<a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Production &amp; Quality Tracking</a>,&nbsp;<a href="https://www.offsight.com/reporting-auditing" target="_blank" rel="noreferrer noopener">Reporting &amp; Auditing</a>&nbsp;and&nbsp;<a href="http://Materials &amp; Inventory Management" target="_blank" rel="noreferrer noopener">Materials &amp; Inventory Management</a>&nbsp;feature sets to allow for cross factory collaboration with production tracking to fully manage their offsite construction projects.&nbsp;







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/09/EIG-2-1024x573.jpg" alt="" class="wp-image-1552" srcset="https://cms.offsight.com/wp-content/uploads/2024/09/EIG-2-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-2-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-2-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-2-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-2-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<h1 class="wp-block-heading">Collaborating &amp; Coordinating Prefab Across Factories</h1>



With Offsight’s&nbsp;<a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Production &amp; Quality Tracking</a>&nbsp;capabilities, EIG’s prefab team can coordinate subassembly and fabrication across their multiple factories. Project managers and operational leads can live track as subassemblies, including panels, as they are completed at multiple locations. All quality documentation, sign-offs and photo verification can be recorded via&nbsp;<a href="https://apps.apple.com/us/app/offsight-project/id6477734937" target="_blank" rel="noreferrer noopener">Offsight’s mobile app</a>&nbsp;and reviewed before panels and subassemblies arrive at the final assembly site.







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/09/EIG-3-1024x573.jpg" alt="" class="wp-image-1553" srcset="https://cms.offsight.com/wp-content/uploads/2024/09/EIG-3-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-3-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-3-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-3-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-3-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<h1 class="wp-block-heading">Accessing Dynamic Shop Drawings &amp; Work Instructions</h1>



Through Offsight, operators at EIG can access shop drawings and work instructions that are specific to the module or panel subassembly they are working on and the corresponding process or work station in the factory. Offsight’s dynamic file management workflows and APIs pull live updates from drawings, standard operating procedures (SOPs) and other documentation in real-time and automatically link these with specific products and processes that are live on the factory floor. This way operators at EIG can focus on assembly and know for certain these documents are always referencing the latest designs.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/09/EIG-4-1024x573.jpg" alt="" class="wp-image-1554" srcset="https://cms.offsight.com/wp-content/uploads/2024/09/EIG-4-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-4-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-4-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-4-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/09/EIG-4-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<h1 class="wp-block-heading">Managing Real Time Material Consumption for An ETO Process</h1>



With Offsight’s&nbsp;<a href="https://www.offsight.com/materials-inventory" target="_blank" rel="noreferrer noopener">Materials &amp; Inventory Management</a>&nbsp;toolset, EIG can define a specific bill of materials (BOMs) for each design. These BOMs can be customized to the individual product level where specific modules or panel subassemblies have differing and unique material requirements. By leveraging this level of project or design specific customization, EIG is able to closely match their engineered-to-order (ETO) process with their workflow in Offsight. Furthermore, they can create specific picklists for each product by workstation to allow operators to easily track material consumption from Offsight’s mobile app. &nbsp;&nbsp;







<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
We match our building expertise with Offsight to manage production, quality, delivery and costs on major projects and can thereby truly realize the full benefits of offsite construction and prefabrication.
</blockquote>







Stephen Kelleher, Prefab Program Development



EIG Electrical Systems



<figure class="wp-block-image size-full is-resized"><img loading="lazy" decoding="async" width="506" height="160" src="https://cms.offsight.com/wp-content/uploads/2024/09/Screenshot-2024-10-02-at-04.17.14.png" alt="" class="wp-image-1564" style="width:167px;height:auto" srcset="https://cms.offsight.com/wp-content/uploads/2024/09/Screenshot-2024-10-02-at-04.17.14.png 506w, https://cms.offsight.com/wp-content/uploads/2024/09/Screenshot-2024-10-02-at-04.17.14-300x95.png 300w" sizes="(max-width: 506px) 100vw, 506px" /></figure>

Electrical Contractor EIG Leverages Offsight Across Factories

<a href="http://www.offsight.com/" target="_blank" rel="noreferrer noopener">Offsight</a> customer <a href="https://tomuhaus.com/villas" target="_blank" rel="noreferrer noopener">Tomu</a> leverages modular construction to build luxury villas for hoteliers and hosts. Their products merge state of the art interior design and appliances with a factory-based construction process for speed, quality and cost efficiency. They have paired their expertise in building with Offsight’s <a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Production &amp; Quality Tracking</a>, <a href="https://www.offsight.com/reporting-auditing" target="_blank" rel="noreferrer noopener">Reporting &amp; Auditing</a> and <a href="https://www.offsight.com/materials-inventory" target="_blank" rel="noreferrer noopener">Materials &amp; Inventory Management</a> toolsets to manage their end to end prefabrication and offsite construction process. 







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-2-1024x573.jpg" alt="" class="wp-image-1543" srcset="https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-2-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-2-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-2-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-2-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-2-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>







<h2 class="wp-block-heading">Managing Production in Real-Time</h2>







With Offsight’s Production &amp; Quality Tracking feature set Tomu can track their modular villas as they go through assembly. Floor managers can view a live status of all products, where they stand in their overall manufacturing process and immediately determine which modules are on track for delivery and if some are falling behind schedule. With real-time input from Offsight, floor managers can make decisions on the fly to achieve their delivery targets.







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-4-1024x573.jpg" alt="" class="wp-image-1544" srcset="https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-4-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-4-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-4-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-4-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-4-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">Providing Status Updates to Clients &amp; Executives</h2>







Through Offsight’s <a href="https://www.offsight.com/reporting-auditing" target="_blank" rel="noreferrer noopener">Reporting &amp; Auditing</a> capabilities, Tomu can provide regular progress updates to their hospitality clients. Managers automatically receive daily reports summarizing each module&#8217;s percentage completion and any unresolved quality or nonconformance issues that may delay delivery. All issues are tracked within Offsight and when resolved, managers will receive a record of both the original issue and the rework done to solve the issue within Offsight’s reports.







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-3-1024x573.jpg" alt="" class="wp-image-1545" srcset="https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-3-1024x573.jpg 1024w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-3-300x168.jpg 300w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-3-768x430.jpg 768w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-3-1536x859.jpg 1536w, https://cms.offsight.com/wp-content/uploads/2024/09/TOMU-3-2048x1146.jpg 2048w" sizes="(max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">Controlling Prefab Costs With Active Material Tracking</h2>







By leveraging Offsight’s <a href="https://www.offsight.com/materials-inventory" target="_blank" rel="noreferrer noopener">Materials &amp; Inventory Management</a> toolset, the team at Tomu can build custom picklists and bill of materials specific to each modular villa they design. In this manner, their material tracking workflow can be tailored to their design for manufacturing and assembly (DFMA) processes. Material consumption can be easily tracked from the floor as operators access their customized picklists in the Offsight mobile app and select their specific product and workstation.

Offsight customer Tomu leverages modular construction to build luxury villas for hoteliers and hosts. Their products merge state of the art interior design and appliances with a factory-based construction process for speed, quality and cost efficiency.