<p>For more than 60 years, <a href="https://www.fullertonbuildingsystems.com/">Fullerton Building Systems</a> has been helping some of the country&#8217;s most recognized brands build faster through <strong>offsite construction</strong>. From Starbucks, Chick-fil-A, Circle K, Valvoline Instant Oil Change, Habit Burger &amp; Grill, and Church&#8217;s Chicken to a wide range of retail, restaurant, and commercial projects, Fullerton has built its reputation on delivering high-quality <strong>prefabricated building systems</strong> that reduce construction schedules and improve project predictability.</p>
<p>All of Fullerton&#8217;s customers are able to open their facilities weeks or even months earlier than with traditional construction, thanks to a manufacturing process focused on <strong>precision, repeatability, and speed</strong>.</p>
<p>As production volumes continue to grow, Fullerton turned to <a href="https://www.offsight.com">Offsight</a> to bring greater visibility and control to its factory operations.</p>
<p>      <img decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/4580a19b-cbf7-dbca-f87f-24aeccdc093a.jpg" width="640" alt="A Fullerton Building Systems operator reviewing the Offsight production board on the shop floor" class="hero-img" style="display:block;width:100%;max-width:640px;height:auto;border:0;"></p>
<h2 class="wp-block-heading">Live Visibility Across Every Stage of the Build</h2>
<p>Using Offsight, the production team can easily <a href="https://www.offsight.com/production">track every stage of manufacturing</a>, <a href="https://www.offsight.com/quality-inspections">monitor quality inspections</a>, and <a href="https://www.offsight.com/materials-inventory">organize the thousands of components</a> that move through the shop floor every day. Instead of relying on paper processes or disconnected spreadsheets, managers have a <strong>live view of production progress</strong> and can quickly identify bottlenecks or outstanding quality items before products are shipped.</p>
<p>One of the biggest advantages has been how simple the software is for production teams to adopt. Operators can complete inspections, update production status, and document work directly from the shop floor with <strong>minimal training</strong>, giving managers accurate, real-time information without adding administrative work.</p>
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<p style="margin:0 0 14px;font-size:19px;font-style:italic;line-height:1.55;color:#0B1F3A;">&#8220;Offsight has helped us track Quality Control so any deficiencies are fixed on the shop floor instead of on-site. It also helps us track all the various components, keeping us organized and on task.&#8221;</p>
<p style="margin:0;font-size:15px;font-weight:700;color:#0B1F3A;">James Honken</p>
<p style="margin:2px 0 0;font-size:14px;color:#5A7186;">Production Manager, Fullerton Building Systems</p>
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<h2 class="wp-block-heading">Catching Issues Before They Leave the Factory</h2>
<p>      <img decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/1542c6d6-1e32-0e70-ea01-84f7badd9d1a.jpg" width="640" alt="A Fullerton operator inspecting brick-faced prefabricated wall panels with the crew at work" style="display:block;width:100%;max-width:6400px;height:auto;border:0;border-radius:8px;"></p>
<p>By catching quality issues before products leave the factory and keeping every project organized from fabrication through shipment, Offsight helps Fullerton <strong>reduce costly field rework</strong> while maintaining the speed and consistency their customers expect.</p>
<p>As demand for commercial prefabrication continues to grow, Fullerton Building Systems is leveraging Offsight to build faster, improve quality, and deliver the operational visibility needed to <strong>scale with confidence</strong>.</p>
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Fullerton Building Systems Accelerates Commercial Prefabrication with Offsight

Launching a New Factory: How to Design a Layout That Learns

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        Performance Contracting Implements Offsight&#8217;s Full Suite to Drive Fabrication ROI at Scale<br />
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        <a href="https://www.performancecontracting.com/service/commercial-prefabrication/" style="color:#0B1F3A;font-weight:600;text-decoration:none;border-bottom:2px solid #6FD7EF;">Performance Contracting Inc.</a> (PCI) is one of the largest specialty contractors in the United States, and it&#8217;s betting big on <strong style="color:#0B1F3A;font-weight:600;">commercial fabrication</strong>. From wall panels and ceiling systems to MEP and insulation assemblies, PCI moves more scope into the controlled environment of the shop to compress schedules, improve quality, and outperform traditional stick-built construction.
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        To realize the full ROI of that investment, PCI implemented <a href="https://www.offsight.com" style="color:#0B1F3A;font-weight:600;text-decoration:none;border-bottom:2px solid #6FD7EF;">Offsight</a> enterprise wide, rather than stitching together disconnected point tools. The result is an integrated digital backbone that connects every stage of the fabrication lifecycle and turns shop floor activity into structured, measurable data that compounds into long-term ROI and scale.
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      <img decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/425826d2-0e74-12c3-34e3-8f53b220d299.jpg" width="560" alt="PCI operator using Offsight on a tablet at the prefab shop" style="display:block;width:100%;max-width:560px;height:auto;border:0;border-radius:8px;">
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        One Enterprise Suite, End to End<br />
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        For a leading specialty contractor like PCI, fabrication success depends on running every function of the shop floor as one connected operation. Offsight&#8217;s full Enterprise Suite lets PCI manage <a href="https://www.offsight.com/production" style="color:#0B1F3A;font-weight:600;text-decoration:none;border-bottom:1.5px solid #6FD7EF;">production</a>, <a href="https://www.offsight.com/quality-inspections" style="color:#0B1F3A;font-weight:600;text-decoration:none;border-bottom:1.5px solid #6FD7EF;">quality</a>, <a href="https://www.offsight.com/materials-inventory" style="color:#0B1F3A;font-weight:600;text-decoration:none;border-bottom:1.5px solid #6FD7EF;">material control</a>, and <a href="https://www.offsight.com/labor-tracking-timesheets" style="color:#0B1F3A;font-weight:600;text-decoration:none;border-bottom:1.5px solid #6FD7EF;">labor tracking</a> inside one purpose-built platform — a shared system of record for what&#8217;s being built, by whom, with which materials, and against which quality standards.
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        Just as importantly, Offsight extends that visibility beyond the shop floor. Project management teams and shop floor supervisors work from the same live data, schedules, and quality records, replacing the email and spreadsheet handoffs that traditionally slow fabrication down.
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            <img loading="lazy" decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/9d7792e3-99f5-9b7e-d741-e2e841b7ac95.jpg" alt="David Fulton" width="76" height="76" class="quote-avatar" style="display:block;width:76px;height:76px;border-radius:50%;border:2px solid #ffffff;box-shadow:0 2px 8px rgba(11,31,58,0.18);">
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              &#8220;Offsight has quickly become an integral part of our planning, tracking, and data analysis at our Performance Contracting fabrication shop. Having production, quality, materials, and labor all in one platform gives our shop floor and our project teams a single source of truth to run fabrication from.&#8221;
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              David Fulton
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<p style="margin:2px 0 0;font-family:'Avenir Next','Avenir','Nunito Sans','Century Gothic',Arial,sans-serif;font-size:12px;font-weight:400;color:#5A7186;">
              Project Manager, Performance Contracting Inc.
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        Prefab Optimization &amp; Execution<br />
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        For an enterprise contractor like PCI, the real long-term ROI of fabrication comes from pairing best-in-class technology with continuous process improvement. That&#8217;s why PCI also engaged Offsight&#8217;s <a href="https://www.offsight.com/prefab-optimization" style="color:#0B1F3A;font-weight:600;text-decoration:none;border-bottom:1.5px solid #6FD7EF;">Prefab Optimization &amp; Execution Program</a>, a hands-on engagement designed to embed fabrication best practices and accelerate the path to scale.
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      <img decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/0a9af39b-22c5-172e-5c34-3c4860d93f22.jpg" width="560" alt="The Offsight production console on the PCI shop floor" style="display:block;width:100%;max-width:560px;height:auto;border:0;border-radius:8px;">
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        The program begins with a station-by-station walkthrough of PCI&#8217;s San Diego shop. Offsight&#8217;s specialists map the workflow end to end — from material receiving and staging through cutting, assembly, finishing, inspection, and shipping — identifying the bottlenecks, idle time, and information gaps holding PCI back.
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        From that diagnostic, Offsight builds a tailored roadmap: which feature sets to deploy at each workstation, how to configure production, quality, materials, and labor capture, and how to roll it out without disrupting active production. For a national contractor at PCI&#8217;s scale, that combination compounds — every project refines the playbook, and every shop runs more efficiently than the last.
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            <img loading="lazy" decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/61cfe1b8-57d7-ca74-6bc1-b3ce21d10b20.jpg" alt="David Fulton" width="76" height="76" class="quote-avatar" style="display:block;width:76px;height:76px;border-radius:50%;border:2px solid #6FD7EF;">
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              &#8220;Pairing Offsight&#8217;s platform with their Prefab Optimization Program has been the difference maker for us. Walking the floor station by station and rebuilding our workflows around the technology is how we turn fabrication from a promising idea into measurable ROI across every project.&#8221;
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<p style="margin:0;font-family:'Avenir Next','Avenir','Nunito Sans','Century Gothic',Arial,sans-serif;font-size:13px;font-weight:600;color:#0B1F3A;letter-spacing:0.02em;">
              David Fulton
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<p style="margin:2px 0 0;font-family:'Avenir Next','Avenir','Nunito Sans','Century Gothic',Arial,sans-serif;font-size:12px;font-weight:400;color:#5A7186;">
              Project Manager, Performance Contracting Inc.
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Live from the Floor: Inside PCI’s Blueprint for Driving Fabrication ROI at Scale

<p><a href="https://www.volumod.com/">Volumod</a> is a <strong>volumetric modular manufacturer</strong> based in Indianapolis delivering <strong>multifamily housing at scale</strong> with a factory-built model designed to reduce risk, improve quality, and accelerate schedules. Their approach emphasizes <strong>climate-controlled construction</strong>, <strong>vertical integration</strong>, and faster project delivery for affordable and workforce housing.</p>
<p><a href="https://www.offsight.com">Offsight</a> helps Volumod manage factory operations with real-time <a href="https://www.offsight.com/production">Production &amp; Quality</a> visibility, giving teams the digital control needed to protect budget, improve coordination, and drive the <strong>ROI of prefab</strong> across a high-volume modular operation. In two short video testimonials, Volumod Quality Manager Angelina Knight shares how the platform supports collaboration and quality across the floor.</p>
<figure class="wp-block-image size-large"><img decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/334ee034-a6c9-c8e1-98a9-e5aa1eba6fa9.jpg" alt="Volumod factory operations"/></figure>
<p><strong>REAL-TIME VISIBILITY ON THE FLOOR</strong></p>
<h3 class="wp-block-heading">How has Offsight improved communication and collaboration with the floor?</h3>
<div style="position:relative;padding-bottom:56.25%;height:0;overflow:hidden;"><iframe src="https://player.vimeo.com/video/1185291209?badge=0&amp;autopause=0&amp;player_id=0&amp;app_id=58479" style="position:absolute;top:0;left:0;width:100%;height:100%;border:0;" allow="fullscreen; picture-in-picture; clipboard-write" title="Angelina Knight, Volumod Quality Manager, on communication and collaboration with the floor"></iframe></div>
<p><strong>Offsight</strong> has been pivotal in helping Volumod manage <strong>cross-factory communication and collaboration</strong> inside a very large modular operation where knowing what is happening, where, and when can mean the difference between a successful project and a budget overrun. Shared real-time production visibility helps teams stay aligned instead of working from disconnected updates.</p>
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<p>That coordination matters even more in a <strong>vertically integrated</strong> business. Offsight gives floor teams, managers, and downstream stakeholders a <strong>common source of truth</strong> so decisions can happen faster and production handoffs stay more predictable.</p>
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<h3 class="wp-block-heading">How does Offsight help you avoid costly QC issues?</h3>
<div style="position:relative;padding-bottom:56.25%;height:0;overflow:hidden;"><iframe src="https://player.vimeo.com/video/1185290193?badge=0&amp;autopause=0&amp;player_id=0&amp;app_id=58479" style="position:absolute;top:0;left:0;width:100%;height:100%;border:0;" allow="fullscreen; picture-in-picture; clipboard-write" title="Angelina Knight, Volumod Quality Manager, on avoiding costly QC issues"></iframe></div>
<p><strong>Offsight</strong>&#8217;s real-time alert and notification capabilities help Volumod track and automatically record major <strong>QC issues</strong> as they happen, so quality events stay attached to each product&#8217;s digital record even as units move down the line. That gives managers the visibility they need to make sure issues are repaired and closed before shipment.</p>
<figure class="wp-block-image size-large"><img decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/d7d045b8-90cf-0223-7b84-b6cf81f6bbe4.jpg" alt="Volumod workstation and digital production tracking"/></figure>
<p>For modular manufacturers, catching and closing problems before units leave the factory is essential. Offsight helps Volumod reduce the risk of costly <strong>site rework</strong>, schedule disruption, and avoidable downstream service costs by keeping <a href="https://www.offsight.com/production">quality workflows</a> visible from issue discovery to final resolution.</p>
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<p style="margin:0 0 16px;font-size:21px;font-weight:700;line-height:1.35;color:#0B1F3A;">See how Volumod scales vertical integration and modular innovation with Offsight</p>
<p style="margin:0 0 14px;font-size:16px;line-height:1.6;color:#0B1F3A;">Offsight&#8217;s Volumod case study centers on the challenge of scaling affordable multifamily housing with a vertically integrated modular model. Volumod needs tight control of labor, production progress, and quality checkpoints while coordinating factory output with delivery and installation at the project level.</p>
<p style="margin:0 0 22px;font-size:16px;line-height:1.6;color:#0B1F3A;">Offsight gives Volumod a connected production and quality system that supports real-time collaboration, better issue resolution, and stronger operational discipline across the factory. That digital backbone helps turn modular scale and vertical integration into a repeatable advantage.</p>
<p><a href="https://www.offsight.com/post/volumod-scales-vertical-integration-and-modular-innovation-with-offsight-to-deliver-affordable-multifamily-housing" style="display:inline-block;background:#0B1F3A;color:#ffffff;text-decoration:none;font-weight:700;font-size:15px;padding:13px 24px;border-radius:999px;">Read the Volumod Case Study</a>
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Volumod Scales Modular Housing with Offsight


<p class="wp-block-paragraph"><a href="https://www.s2amodular.com">S2A Modular</a> is redefining what residential construction can be. Founded by CEO Brian Kuzdas with a vision to build homes faster, stronger, more energy efficient, and for less money, S2A is leading the modular revolution by delivering the first electrically self sustaining, custom luxury homes. These Tesla Powerwall charged, &#8220;Net Zero,&#8221; smart connected structures ship from its one of a kind <strong>MegaFactory</strong> network in California. From luxury ADUs and the GreenLuxHome residential line to multi family, hospitality, and full commercial communities, S2A is building a new standard for stylish design, construction speed, and sustainable living at scale.</p>



<p class="wp-block-paragraph">To realize the full operational and business potential of an industrialized, MegaFactory driven model, S2A made the strategic decision to implement <a href="https://www.offsight.com">Offsight&#8217;s</a> full platform across its prefab lifecycle. Rather than stitching together disconnected point tools across planning, production, materials, labor, and post production analysis, S2A is running on a single, integrated system of record purpose built for offsite construction and Design for Manufacturing and Assembly (DfMA). The result is the kind of project cohesion, data continuity, and compounded efficiency that traditional, disjointed construction simply can&#8217;t match, turning every home, every module, and every project into a feedback loop for continuous improvement.</p>



<figure class="wp-block-image size-large"><img decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/0ff12db7-62e8-0174-f7ce-488841e6ca23.png" alt="S2A operator using Offsight on a tablet at the factory floor"/></figure>



<p class="wp-block-paragraph"><strong>ONE PLATFORM, END TO END</strong></p>



<h2 class="wp-block-heading">An Integrated Digital Backbone Built for the Full Prefab Lifecycle</h2>



<p class="wp-block-paragraph">Modular construction&#8217;s biggest gains are unlocked when planning, manufacturing, and post production work as one connected operation, not three siloed handoffs. By implementing Offsight&#8217;s full feature set, S2A&#8217;s teams across the MegaFactory plan, build, and verify every module within the same system, with shared data, shared workflows, and shared accountability from day one to delivery.</p>



<p class="wp-block-paragraph">Pre production teams use <a href="https://www.offsight.com/forecasting-estimating">Planning &amp; Scheduling</a> to map out factory timelines, project costs, and module level schedules, while <a href="https://www.offsight.com">Configured Templates</a> turn S2A&#8217;s repeatable home and ADU models into pre built workflow templates that spin up new projects in a fraction of the time. On the shop floor, <a href="https://www.offsight.com/production">Production &amp; Quality</a> drives every workstation with structured DfMA workflows, real time progress tracking, and live quality inspections, so issues are caught and resolved before modules leave the factory.</p>



<p class="wp-block-paragraph">Supporting it all are the operational layers that keep production flowing: <a href="https://www.offsight.com/materials-inventory">Materials &amp; Inventory Management</a> tracks every component from receipt through consumption, <a href="https://www.offsight.com/labor-tracking-timesheets">Labor Tracking &amp; Timesheets</a> ties hours to specific modules and processes for accurate cost attribution, and <a href="https://www.offsight.com/document-management-compliance">Document Management &amp; Compliance</a> keeps drawings, approvals, and code conformance documentation organized and audit ready. Together, this is the operational fabric that lets S2A pair its cutting edge product engineering and Tesla powered home designs with the productivity, speed, and quality consistency of a true industrialized manufacturing operation.</p>



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<img loading="lazy" decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/528d070d-11d1-7e6c-882d-ca8f836ae3ff.png" alt="Nick Burke" width="80" height="80" style="display:block;width:80px;height:80px;border-radius:50%;border:3px solid #ffffff;box-shadow:0 2px 8px rgba(11,31,58,0.18);">
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<p style="margin:0 0 14px;font-style:italic;font-size:17px;line-height:1.6;color:#0B1F3A;word-break:normal;overflow-wrap:break-word;">&#8220;Running our entire factory on Offsight gives us one connected view of how every module is planned, built, and verified. From materials and inventory through production and quality, our teams finally operate from one source of truth, and that&#8217;s what&#8217;s letting us hit the speed, cost, and quality targets the MegaFactory was designed for.&#8221;</p>
<p style="margin:0;font-size:15px;font-weight:700;color:#0B1F3A;">Nick Burke</p>
<p style="margin:3px 0 0;font-size:14px;color:#5A7186;">Supply Chain Director, S2A Modular</p>
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<h2 class="wp-block-heading">Business Wide KPIs, Continuous Improvement, and Smarter Future Projects</h2>



<p class="wp-block-paragraph">Implementing Offsight&#8217;s full suite gives S2A something that disconnected tools can never deliver: a single, cohesive data layer that spans every department and every project phase. Every quality inspection, labor entry, material consumption record, and compliance document flows into the same operational data model, making it possible to run business wide KPI analysis, compare performance across MegaFactories, and continuously refine how S2A designs, builds, and ships.</p>



<figure class="wp-block-image size-large"><img decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/4a721f8d-57f9-54e6-77e0-ce6b8bc8efeb.png" alt="S2A team reviewing Offsight analytics on a desktop dashboard"/></figure>



<p class="wp-block-paragraph">That cohesive data layer is the foundation for two of Offsight&#8217;s most powerful capabilities. <a href="https://www.offsight.com/real-time-analytics">Real Time Analytics &amp; Dashboards</a> aggregate live and historical production data, surfacing KPI trends across production, quality, materials, and labor. Operators, plant managers, and executives all see the same version of the truth, in real time. S2A&#8217;s leadership can drill into recurring quality issues by work area, identify productivity bottlenecks at specific workstations, and benchmark performance from one home model or MegaFactory to the next.</p>



<p class="wp-block-paragraph">Layered on top, <a href="https://www.offsight.com/ai-intelligence">Offsight AI</a> turns that data into proactive intelligence. Predictive analytics anticipate material shortages and schedule risks before they impact a build. AI powered workforce planning recommends optimal staffing across workstations and shifts to balance throughput with project demand. Intelligent workflow automation streamlines inspections, approvals, and code conformance checks, reducing manual effort while strengthening compliance. Together, Real Time Analytics and Offsight AI shift S2A&#8217;s operations from reactive to proactive, project after project.</p>



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<img loading="lazy" decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/f45faa39-9d25-fe24-bfe4-2fa979bf528a.jpg" alt="Lance Lowrey" width="80" height="80" style="display:block;width:80px;height:80px;border-radius:50%;border:3px solid #ffffff;box-shadow:0 2px 8px rgba(11,31,58,0.18);">
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<p style="margin:0 0 14px;font-style:italic;font-size:17px;line-height:1.6;color:#0B1F3A;word-break:normal;overflow-wrap:break-word;">&#8220;Offsight gives S2A Modular a fully integrated digital backbone for MegaFactory operations, connecting planning, production, materials, labor, and quality to improve visibility, control, and speed.&#8221;</p>
<p style="margin:0;font-size:15px;font-weight:700;color:#0B1F3A;">Lance Lowrey</p>
<p style="margin:3px 0 0;font-size:14px;color:#5A7186;">Chief Modular Officer, S2A Modular</p>
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<figure class="wp-block-image size-large"><img decoding="async" src="https://mcusercontent.com/e943e5f8f1b9449993595391b/images/a7f70635-568e-e0f3-4870-b7754efeed0d.png" alt="The S2A MegaFactory production floor"/></figure>



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S2A Modular Implements Offsight's for End to End Prefab Operational Control