Labor is the single largest driver of cost, throughput, and predictability in offsite construction. With Offsight 2.0, we’ve delivered a new standard for factory-first labor tracking and analytics, which give prefabricators real-time visibility, accurate costing, and the predictive intelligence needed to scale production with confidence.







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-2-1-1024x573.png" alt="" class="wp-image-2400" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-2-1-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-2-1-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-2-1-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-2-1.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>







<h2 class="wp-block-heading">Just In Time Inventory Management From the Shop Floor</h2>







Offsight’s mobile apps make it effortless for operators to clock in and out in real time, directly from the shop floor. Designed for fast, intuitive use in active factory environments, <a href="https://www.offsight.com/labor-tracking-timesheets" target="_blank" rel="noreferrer noopener">Offsight</a> removes friction from daily labor capture while ensuring highly accurate time data at the source. Built-in automations such as automated shift changes, break tracking, and auto clock-outs reduce human error and eliminate manual clean-up. The result is clean, actionable labor data that reflects what’s actually happening in production, minute by minute, shift by shift.







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-3-1-1024x573.png" alt="" class="wp-image-2401" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-3-1-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-3-1-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-3-1-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-3-1.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">Why Traditional Workforce Tools Fall Short for Prefab</h2>



Generic labor and workforce management tools were built for traditional construction, not for high-throughput factory environments. They often can’t be used easily on the shop floor, aren’t designed around factory shifts, predefined stations, and fail to track labor at the level required to understand true prefab performance and ROI. Offsight is built specifically for Design for Manufacturing and Assembly (DfMA), applying manufacturing-first principles to labor tracking. This ensures labor is captured with the precision, consistency, and structure required for factory optimization, rather than being forced into field-based construction workflows that distort true production economics.







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-4-1-1024x573.png" alt="" class="wp-image-2402" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-4-1-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-4-1-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-4-1-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/Offsight-2.0-Dec-4-1.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>







<h2 class="wp-block-heading">Turning Labor Data into Predictive Production Intelligence</h2>



Offsight’s analytics layer transforms raw labor data into powerful, real-time production intelligence. Prefabricators can track labor by trade, monitor utilization, and instantly identify capacity gaps before they turn into bottlenecks. By combining Offsight’s <a href="https://www.offsight.com/labor-tracking-timesheets" target="_blank" rel="noreferrer noopener">labor tracking and timesheets</a> with our <a href="https://www.offsight.com/real-time-analytics" target="_blank" rel="noreferrer noopener">real-time analytics</a>, teams unlock predictive insights that help avoid capacity constraints, reduce downtime, and proactively schedule work based on actual resources and allocation. The result is smarter planning, tighter delivery commitments, and significantly higher factory efficiency.

Labor is the single largest driver of cost, throughput, and predictability in offsite construction. With Offsight 2.0, we’ve delivered a new standard for factory-first labor tracking and analytics...

Managing Factory Labor: The Key to Prefab Efficiency

OFFSITE CONSTRUCTION IN THE NEWS



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-1-1-1024x573.png" alt="" class="wp-image-2381" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-1-1-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-1-1-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-1-1-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-1-1.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">How Prefab Accelerated a Landmark Hospital Project</h2>







The recently completed Plaza West Tower at&nbsp;<a href="https://www.bjc.org/" target="_blank" rel="noreferrer noopener">BJC Healthcare</a>&nbsp;in St. Louis is a 16-story, 660,000-square-foot expansion featuring 224 private inpatient rooms and 56 private ICU rooms, along with advanced imaging, surgical prep, recovery facilities, and modern clinical spaces. What makes the project especially significant from a construction and operations perspective is the extensive use of prefabricated bathroom pods, fully finished offsite with plumbing, electrical, tile, fixtures, and finishes before being craned into place. This prefab strategy significantly reduced onsite construction congestion, accelerated installation, and improved quality control compared to traditional field-built methods.







Beyond adding critical patient-care capacity on a dense, active medical campus, the project highlights how prefabrication and advanced logistics are reshaping large-scale healthcare construction. Built by&nbsp;<a href="https://www.mccarthy.com/" target="_blank" rel="noreferrer noopener">McCarthy Building Companies</a>, the tower was delivered with minimal disruption to surrounding hospital operations, demonstrating how offsite construction methods can drive schedule certainty, improve safety, and enable successful delivery even in highly constrained urban healthcare environments.







Read the full story on Construction Dive&nbsp;<a href="https://www.constructiondive.com/news/mccarthy-st-louis-barnes-jewish-hospital-plaza/807100/" target="_blank" rel="noreferrer noopener">here.</a>







PROCESS IMPROVEMENT



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-2-1024x573.png" alt="" class="wp-image-2382" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-2-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-2-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-2-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-2.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">Field Apps Weren’t Built for Factories — Here’s Why They Fail for Prefab</h2>







Traditional construction field apps weren’t designed for the precision and control prefab manufacturing demands.







Managing offsite construction requires more than jobsite tracking — it needs prefab project management software that delivers manufacturing-grade visibility into workstations, material flow, quality checks, and productivity.







As Travis Alders, Prefabrication Project Manager at&nbsp;<a href="https://www.performancecontracting.com/" target="_blank" rel="noreferrer noopener">PCI</a>, explains, “Offsight is the most effective application for prefab. Traditional field apps fall short of our needs.” With Offsight, contractors can run their prefab operations like true factories, using digital tools for offsite construction that drive consistency, efficiency, and scalability across every project.







Please check out our full post&nbsp;<a href="https://www.offsight.com/post/field-apps-werent-built-for-factories-heres-why-they-fail-for-prefab" target="_blank" rel="noreferrer noopener">here.</a>







LIVE FROM THE FLOOR



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-3-1024x573.png" alt="" class="wp-image-2383" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-3-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-3-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-3-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-3.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">Vantem Leverages Offsight to Drive Product &amp; Process Innovation</h2>







<a href="https://vantem.com/" target="_blank" rel="noreferrer noopener">Vantem</a>&nbsp;is on a mission to transform how the world builds by combining unique modular design with innovative technology to deliver high-performance, energy-efficient structures. With patented systems engineered for superior insulation and sustainability, Vantem’s modular solutions help address the global demand for resilient, affordable housing and commercial buildings.







To stand apart in a rapidly growing offsite construction market, Vantem has gone beyond product innovation by fully embracing advanced technology to manage its entire prefabrication and production process. By partnering with&nbsp;<a href="https://www.offsight.com/" target="_blank" rel="noreferrer noopener">Offsight</a>&nbsp;in a multi-year enterprise agreement, Vantem ensures that its factory operations deliver the speed, cost savings, and quality excellence that make offsite construction so compelling, turning technological investments into measurable ROI as they scale globally.







Check out our customer case study&nbsp;<a href="https://www.offsight.com/post/vantem-leverages-offsight-to-drive-product-process-innovation" target="_blank" rel="noreferrer noopener">here.</a>







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-4-1024x573.png" alt="" class="wp-image-2384" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-4-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-4-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-4-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/Build-Dec-4.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">ANC Modular: Powering Canada’s Affordable Housing Needs with Offsight</h2>







Canada’s housing shortage is staggering: the Canada Mortgage and Housing Corporation (CMHC) estimates&nbsp;<a href="https://blog.remax.ca/3-5-million-more-homes-needed-by-2030-to-tackle-affordability-crisis/?utm_source=chatgpt.com" target="_blank" rel="noreferrer noopener">a need for 3.5 million new homes</a>&nbsp;by 2030 to restore affordability. Meanwhile, the Office of the Federal Housing Advocate highlights a shortfall of&nbsp;<a href="https://housingchrc.ca/canada-is-missing-4-4-million-affordable-homes-for-people-in-housing-need?utm_source=chatgpt.com" target="_blank" rel="noreferrer noopener">4.4 million homes</a>&nbsp;for households in housing need. To close this gap, newly elected Prime Minister Mark Carney has proposed a bold modular housing initiative, backed by&nbsp;<a href="https://www.mpamag.com/ca/mortgage-industry/industry-trends/can-carneys-26bn-prefab-housing-solution-solve-canadas-housing-crisis/535123?utm_source=chatgpt.com" target="_blank" rel="noreferrer noopener">C$26 billion in financing</a>&nbsp;via “Build Canada Homes,” aiming to accelerate construction, cut costs by up to 20%, and deliver up to 500,000 homes per year.







ANC Modular’s strategy is in sync with this national vision: by pairing factory-based construction with Offsight’s powerful planning and execution tools, spanning from&nbsp;<a href="https://www.offsight.com/forecasting-estimating" target="_blank" rel="noreferrer noopener">Forecasting &amp; Estimating</a>&nbsp;to&nbsp;<a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Production &amp; Quality Tracking</a>, ANC is not just responding to market demand, they’re building the digital infrastructure needed to scale modular solutions effectively.







Check out our full customer showcase&nbsp;<a href="https://www.offsight.com/post/anc-modular-powering-canadas-affordable-housing-needs-with-offsight" target="_blank" rel="noreferrer noopener">here.</a>

The recently completed Plaza West Tower at BJC Healthcare in St. Louis is a 16-story, 660,000-square-foot expansion featuring 224 private inpatient rooms and 56 private ICU rooms, along with advanced imaging...

Build Offsight – December 2025

Offsight’s open APIs let developers seamlessly integrate prefab production data, automate workflows, and build custom solutions that unlock the full potential of their operations.



Getting Started



Offsight APIs feature secure authentication, sandbox testing, and comprehensive RESTful JSON documentation for easy integration. 







<a href="https://www.offsight.com/support?message=Please%20provide%20me%20access%20to%20the%20Developers%20API%20key.">Request API key here.</a>







<h2 class="wp-block-heading">API Categories</h2>







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="71" src="https://cms.offsight.com/wp-content/uploads/2025/12/icon_production-1024x71.png" alt="" class="wp-image-2372" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/icon_production-1024x71.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/icon_production-300x21.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/icon_production-768x53.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/icon_production.png 1304w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



Real-Time Visibility







<ul class="wp-block-list">
<li>Build Industry 4.0 or Digital Twin applications that visualize display progress against a real-time 3D-BIM model</li>



<li>Connect Offsight’s live production data with IoT sensors for smarter monitoring</li>



<li>Build automated QA notification systems that flag failed tasks linked to field applications</li>



<li>Integrate rework and defect tracking into customer-facing warranty or service applications</li>
</ul>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="77" src="https://cms.offsight.com/wp-content/uploads/2025/12/Frame-31-1024x77.png" alt="" class="wp-image-2373" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/Frame-31-1024x77.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/Frame-31-300x23.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/Frame-31-768x58.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/Frame-31.png 1304w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



Smarter Material Management



<ul class="wp-block-list">
<li>Create apps that auto-generate procurement requests in your purchasing platform of choice</li>



<li>Integrate real-time consumption and waste data into sustainability internal reporting dashboards</li>



<li>Build custom inventory dashboards that forecast shortages or surplus across multiple facilities</li>
</ul>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="90" src="https://cms.offsight.com/wp-content/uploads/2025/12/icon_labor-1024x90.png" alt="" class="wp-image-2374" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/icon_labor-1024x90.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/icon_labor-300x26.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/icon_labor-768x67.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/icon_labor.png 1298w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



Optimize Workforce Productivity



<ul class="wp-block-list">
<li>Sync labor cost tracking data with your HR/payroll software of choice</li>



<li>Build workforce utilization dashboards for operations leaders and factory managers</li>



<li>Automate overtime and productivity alerts that integrate with scheduling tools and HR platforms</li>



<li>Power predictive staffing applications that forecast labor needs based on backlog and active projects</li>
</ul>







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="68" src="https://cms.offsight.com/wp-content/uploads/2025/12/svgexport-5-1-1024x68.png" alt="" class="wp-image-2375" srcset="https://cms.offsight.com/wp-content/uploads/2025/12/svgexport-5-1-1024x68.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/12/svgexport-5-1-300x20.png 300w, https://cms.offsight.com/wp-content/uploads/2025/12/svgexport-5-1-768x51.png 768w, https://cms.offsight.com/wp-content/uploads/2025/12/svgexport-5-1.png 1298w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



Unlock Insights, Power Decisions



<ul class="wp-block-list">
<li>Develop custom analytics connectors to feed Offsight reports into BI tools like Power BI, Snowflake, or Data Bricks</li>



<li>Embed Offsight KPIs into custom-built factory or corporate dashboards</li>



<li>Build predictive analytics apps that model delivery risk and production delays</li>



<li>Create integration layers that feed Offsight insights into Procore, Autodesk Construction Cloud, or ERP platforms</li>
</ul>



<a href="https://www.offsight.com/developers">Learn more here.</a>

Offsight’s open APIs let developers seamlessly integrate prefab production data, automate workflows, and build custom solutions that unlock the full potential of their operations.

Unlock Prefab Data With Offsight’s Developer Platform

As one of the oldest and most respected general contractors in America,&nbsp;<a href="https://www.mccarthy.com/" target="_blank" rel="noreferrer noopener">McCarthy Building Companies</a>&nbsp;brings more than 160 years of building experience to every project — underpinned by a commitment to innovation, technology, and integrated delivery. The company’s self-perform model — which enables McCarthy to directly execute scopes including concrete, electrical, mechanical, plumbing, drywall and framing — is foundational to its approach. In recent years, McCarthy has publicly emphasized that prefabrication and offsite modular construction are not just supplemental tactics but central to the firm’s long-term strategy as labor shortages, supply-chain disruptions and cost inflation reshape the construction industry. For example, on the 40,500-square-foot outpatient clinic for CHI Health in Omaha,&nbsp;<a href="https://www.mccarthy.com/insights/innovative-approach-to-prefabrication-yields-efficiencies-at-new-chi-health-clinic-in?utm_source=chatgpt.com" target="_blank" rel="noreferrer noopener">McCarthy reported prefabricating over 75% of the exterior walls</a>&nbsp;and more than 60 % of the building enclosure, yielding schedule and cost advantages.&nbsp;



Recognizing that&nbsp;<a href="https://www.mccarthy.com/our-approach/self-perform" target="_blank" rel="noreferrer noopener">self-perform</a>&nbsp;prefab offers a compelling path forward – combining operational control, quality assurance and delivery speed – McCarthy determined that implementing a robust manufacturing execution platform was essential to fully capturing the ROI of offsite construction. That’s where&nbsp;<a href="http://www.offsight.com/" target="_blank" rel="noreferrer noopener">Offsight</a>&nbsp;comes into play. Designed with Design for Manufacturing &amp; Assembly (DfMA) workflows in mind, Offsight offers a real-time, shop-floor-centric solution for project manufacturing rather than a retrofit of field construction software. McCarthy selected to partner with Offsight, to enable the firm to capture key production metrics, for example takt time, scrap rate and cycle time, that conventional field tools simply don’t support. By using Offsight as a single system of record for production, labor and materials workflows, McCarthy is positioning itself to deliver faster, more cost-efficient and higher-quality outcomes from its self-perform prefab business.







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/11/MC-2-1024x573.png" alt="" class="wp-image-2356" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/MC-2-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-2-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-2-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-2.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">Driving ROI Through Shop-Floor Control of Production, Labor &amp; Materials</h2>







Through Offsight’s <a href="https://www.offsight.com/production" target="_blank" rel="noreferrer noopener">Production &amp; Quality</a> feature set, McCarthy can actively manage its prefab production lines directly from the factory floor. They can track component cycle times, assembly times, quality defects per workstation and throughput across multiple workflows. With Offsight’s <a href="https://www.offsight.com/labor-tracking-timesheets" target="_blank" rel="noreferrer noopener">Labor-Tracking &amp; Timesheets</a> module, the firm gains visibility into who is working on what machine or task, enabling optimization of craft deployment, balancing staffing, and improving labor. Meanwhile, Offsight’s <a href="https://www.offsight.com/materials-inventory" target="_blank" rel="noreferrer noopener">Materials &amp; Inventory</a> feature gives McCarthy a live view of material consumption, inventory status, and potential bottlenecks due to shortages or scrap waste.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/11/MC-3-1024x573.png" alt="" class="wp-image-2357" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/MC-3-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-3-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-3-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-3.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



Because Offsight is built for DfMA and factory-style operations, McCarthy can confidently tailor workflows from project to project, reconfiguring production lines, adjusting station definitions, and recalibrating target times as needed. This flexibility is critical, typical field construction software is not designed to capture manufacturing-specific metrics and cannot easily adapt to the structured workflows of offsite prefabrication. With Offsight, McCarthy is able to prove to owners, stakeholders and internal leadership that its self-perform prefab business is delivering quantifiable benefits versus traditional stick-build construction.







<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
“Offsight is a gamechanger for our prefab operations. It gives us the transparency and control we’ve been looking for, from managing labor and materials in real time to tracking throughput and quality on the shop floor, it’s helping us deliver the cost, speed and quality advantages that justify our investment in self-perform prefab.”&nbsp;
</blockquote>







Chad Minton, Operations Manager McCarthy Building Companies



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="102" src="https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo-1024x102.png" alt="" class="wp-image-2358" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo-1024x102.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo-300x30.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo-768x77.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo.png 1241w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>







<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/11/MC-4-1024x573.png" alt="" class="wp-image-2359" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/MC-4-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-4-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-4-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-4.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">Demonstrating Long Term Value to Stakeholders Through Offsight</h2>



By deploying Offsight’s <a href="https://www.offsight.com/real-time-analytics" target="_blank" rel="noreferrer noopener">Real-Time Analytics &amp; Dashboard</a> capabilities, McCarthy is consolidating its factory operations, project delivery data, labor metrics, and material usage into a central platform. This unified view allows leadership to monitor key performance indicators (KPIs) such as cycle time per product line, labor output per station, defect rate, material yield, and delivery schedule adherence, all in real time. With this granular data, McCarthy can optimize staffing, identify underperforming processes, and implement targeted training or workflow redesign to drive productivity improvements over time.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/11/MC-5-1024x573.png" alt="" class="wp-image-2360" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/MC-5-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-5-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-5-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/MC-5.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



Critically, these analytics give McCarthy the data-driven narrative it needs to communicate with project owners and stakeholders: that its self-perform prefab business is not just different, but demonstrably better than traditional construction delivery. By leveraging these metrics in proposals, status reports and post-project reviews, McCarthy is positioning itself to win more work, scale its prefab operations and secure its long-term growth trajectory.







<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
“Having a single platform where our production, labor and delivery data are accessible in real time has transformed how we manage our prefab business. It enables us to demonstrate to clients and owners that we’re delivering higher productivity, faster schedule and better quality — and that helps us build momentum in our self-perform prefab strategy”&nbsp;
</blockquote>



Chad Minton, Operations Manager McCarthy Building Companies



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="102" src="https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo-1-1024x102.png" alt="" class="wp-image-2361" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo-1-1024x102.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo-1-300x30.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo-1-768x77.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/mccarthy-logo-1.png 1241w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>

As one of the oldest and most respected general contractors in America, McCarthy Building Companies brings more than 160 years of building experience to every project — underpinned by a commitment to innovation, technology, and integrated delivery.

McCarthy Unlocks the Enormous Potential of Self Perform Prefab with Offsight

<a href="https://www.z-modular.com/" target="_blank" rel="noreferrer noopener">Z Modular</a>, a leading steel fabricator and modular construction innovator (and a division of&nbsp;<a href="https://www.zekelman.com/" target="_blank" rel="noreferrer noopener">Zekelman Industries</a>), is transforming how multifamily and commercial projects are delivered across North America. A subsidiary of Zekelman Industries, Z Modular controls the full modular project lifecycle, from design, fabrication, and module assembly to onsite installation, and benefits from Zekelman’s deep capabilities in steel manufacturing.&nbsp;



Operating multiple advanced modular production campuses, Z Modular has delivered landmark projects showcasing their ability to scale high-quality modular communities via steel-based construction. From steel volumetric modules to complete modular buildings, Z Modular’s portfolio spans multifamily, student housing, mixed use, and senior living markets.







To further institutionalize operational excellence, Z Modular has entered into a multi-year, enterprise-wide partnership with Offsight. Deliberately chosen as the backbone of their digital operations, Offsight is now deployed across Z Modular’s factories to serve as a real-time production, quality, analytics, and reporting platform, critical to unlocking productivity gains across steel fabrication, modular assembly, and end-to-end delivery, thereby reinforcing the ROI of offsite construction.







Offsight is tailored to Z Modular’s Design for Manufacturing and Assembly (DfMA) workflows, enabling synchronization across workflows for custom and repeat modular products. The platform supports end-to-end management of diverse product categories, steel chassis, frames, modules, and hybrid assemblies, serving as the single system of record and control across Z Modular’s operations.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-5-1024x573.png" alt="" class="wp-image-2347" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-5-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-5-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-5-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-5.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">Increasing Throughput Across Steel Fabrication and Modular Assembly</h2>







With Offsight’s Production feature set, Z Modular captures and monitors cycle times, takt times, and throughput metrics for its steel fabrication and modular assembly workflows. Whether fabricating structural frames or assembling fully volumetric modules, every station and handoff is tracked in real time to surface inefficiencies and variation.



Because Offsight is deployed across multiple interconnected production lines, Z Modular can dynamically coordinate workloads, avoid bottlenecks between upstream steel shops and downstream module assembly, and maintain smooth throughput across the entire factory network. This holistic visibility ensures that no line is starved or overburdened, enabling steady increases in output.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-4-1024x573.png" alt="" class="wp-image-2348" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-4-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-4-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-4-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-4.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



Complementing this, Offsight’s <a href="https://www.offsight.com/document-management-compliance" target="_blank" rel="noreferrer noopener">Reporting &amp; Auditing</a> capabilities deliver daily executive dashboards and audit trails of production and quality performance. Leadership receives near-instant insights into progress relative to schedule, enabling timely course corrections to stay aligned with delivery goals.







<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
“Offsight has become a critical part of how we manage our factories day-to-day. It gives us real-time insight into our production flow and helps us ensure that every component—from steel frames to fully assembled modules—moves efficiently through our system.”
</blockquote>



Ky Ghosh, VP of Operations&nbsp; Z Modular



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="67" src="https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-1024x67.png" alt="" class="wp-image-1608" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-1024x67.png 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-300x20.png 300w, https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-768x51.png 768w, https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-1536x101.png 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-2048x135.png 2048w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-2-1024x573.png" alt="" class="wp-image-2349" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-2-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-2-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-2-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-2.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



<h2 class="wp-block-heading">Real-Time Analytics &amp; Dashboards: Driving Better Quality &amp; Labor Productivity Gains</h2>







Z Modular leverages Offsight’s&nbsp;<a href="https://www.offsight.com/real-time-analytics" target="_blank" rel="noreferrer noopener">Real-Time Analytics and Dashboard</a>&nbsp;feature to visualize operational KPIs and optimize labor deployment across fabrication and assembly. The platform lets supervisors and managers see which products or modules require operators to perform rework, enabling more intelligent load balancing, real-time reassignments, and reduction of idle time.



Through live tracking of labor and quality metrics, Z Modular can identify underperforming processes or quality issues, triggering more training or process improvements, and continuously refine staffing models. Over time, the analytics suite allows benchmarking of historical performance, revealing which fabrication or assembly workflows are lagging and where optimization efforts should be focused.



<figure class="wp-block-image size-large"><img loading="lazy" decoding="async" width="1024" height="573" src="https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-3-1024x573.png" alt="" class="wp-image-2350" srcset="https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-3-1024x573.png 1024w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-3-300x168.png 300w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-3-768x430.png 768w, https://cms.offsight.com/wp-content/uploads/2025/11/ZModular-3.png 1445w" sizes="auto, (max-width: 1024px) 100vw, 1024px" /></figure>



By embedding Offsight at the heart of Z Modular’s factory operations, the company is accelerating throughput, improving labor performance, and establishing a scalable, data-driven foundation for modular steel construction. The combination of Z Modular’s steel fabrication strength as a division of Zekelman Industries with Offsight’s live platform demonstrates how digital operations can unlock the full value of offsite construction at enterprise scale.







<blockquote class="wp-block-quote is-layout-flow wp-block-quote-is-layout-flow">
“The real-time visibility Offsight provides has been a game changer. We’re now able to make immediate adjustments on the floor, ensure our teams are performing optimally, and use historical data to drive continuous improvement across all our facilities.”
</blockquote>



Ky Ghosh, VP of Operations&nbsp; Z Modular



<figure class="wp-block-image size-full"><img loading="lazy" decoding="async" width="2732" height="180" src="https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1.png" alt="" class="wp-image-1608" srcset="https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1.png 2732w, https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-300x20.png 300w, https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-1024x67.png 1024w, https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-768x51.png 768w, https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-1536x101.png 1536w, https://cms.offsight.com/wp-content/uploads/2024/10/zmodular-1-2048x135.png 2048w" sizes="auto, (max-width: 2732px) 100vw, 2732px" /></figure>

Z Modular, a leading steel fabricator and modular construction innovator (and a division of Zekelman Industries), is transforming how multifamily and commercial projects are delivered across North America.